60 Mil Johns Manville TPO Reroof with 20-Year NDL Warranty in Lenexa, KS
A Failed Roof Coating Leaving a Major Warehouse Exposed
The commercial roof coating system on this large Lenexa warehouse had reached the end of its useful life and failed, leaving the building without reliable waterproofing protection. For a warehouse of this scale, a compromised roof is not just a maintenance problem. The building housed hundreds of millions of dollars in merchandise, meaning every day the roof system was underperforming represented real exposure to catastrophic loss from water intrusion.
A failed coating on a 130,000 square foot structure requires a replacement solution built for long-term commercial performance, not a temporary patch. The ownership team needed a system with manufacturer-backed documentation to protect their investment for decades.
60 Mil TPO Reroof with New Coverboard and 20-Year NDL Warranty
Easton installed a fully adhered 60 mil Johns Manville TPO roofing system over new high-density coverboard, replacing the failed coating with a commercial-grade assembly built for the demands of a large-scale warehouse environment. The coverboard upgrade added a critical layer of protection beneath the membrane, improving puncture resistance and thermal performance across the full roof field.
The 60 mil TPO specification exceeds standard commercial minimums, providing enhanced durability against the UV exposure, ponding water, and temperature cycling that are the primary long-term performance factors for flat commercial roofs in Kansas. The system was installed with a 20-year No Dollar Limit manufacturer warranty covering both labor and materials, giving the building ownership comprehensive documented coverage with no out-of-pocket exposure on warranty claims. The project was completed in 45 days.
A Watertight Warehouse Backed by Full Manufacturer Coverage
The Lenexa warehouse is once again fully watertight, with a 130,000 square foot TPO roofing system built to perform for the next two decades protecting the hundreds of millions of dollars in merchandise stored inside. The 20-year No Dollar Limit warranty means that if anything goes wrong with the roof system within the warranty period, the manufacturer covers both the materials and the labor to fix it with no cost to the building owner.
The high-density coverboard and 60 mil TPO specification give the system durability well above standard commercial thresholds, and the fully adhered installation eliminates the wind uplift vulnerabilities associated with mechanically fastened systems. The building ownership now has a roof they can document, warranty, and rely on for the long term.
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